Overview
The Continuous Syrup Separation Centrifuge is designed for continuous separation of sugar crystals from mother liquor during massecuite processing. The IL series features an elliptical-hole basket design and stainless steel construction for all product-contact components.
Choose a Model Based on Your Massecuite Requirements
Model selection depends on massecuite grade, feed characteristics, required throughput and operating conditions.
|
Model |
Basket Diameter (mm) |
Basket Cone Angle (°) |
Speed (rpm) |
Separation Factor (×g) |
Capacity (t/h) |
|
IL1000-N |
1,000 |
70 |
1,800 |
1,813 |
B: 5–10; C: 3–4 |
|
IL1250-N |
1,250 |
68 |
1,800 / 1,600 |
2,263 / 1,788 |
B: 8–12; C: 5–10 |
|
IL1300-N |
1,300 |
60 |
1,500 |
1,460 |
12–22 |
|
IL1400-N |
1,400 |
68 |
1,800 |
2,520 |
9–14 |
|
IL1550 |
1,550 |
60 |
0–1,700 |
2,550 |
B: 24–30; C: 17–22 |
Capacity Note: Rated capacity depends on massecuite grade, feed temperature, viscosity and crystal content. Confirm the applicable capacity and operating conditions for IL1300-N and IL1400-N before ordering.
Model Selection: Provide the massecuite grade, feed conditions and target throughput to support model selection and configuration review.
How the Separation Process Works
The centrifuge uses rotational force to separate sugar crystals from the surrounding liquid phase.
- Continuous Feeding: Massecuite enters the rotating conical basket under controlled feed conditions.
- Centrifugal Separation: Liquid passes through the basket perforations while sugar crystals are retained.
- Liquid Discharge: Separated syrup or mother liquor exits through designated discharge passages.
- Crystal Discharge: Sugar crystals move toward the discharge section for collection and further processing.
Actual flow paths and optional washing functions depend on the machine configuration.
Basket Design and Material Selection
Elliptical-Hole Basket
The IL series uses an elliptical-hole basket to allow liquid to pass through while retaining sugar crystals during centrifugal separation. Basket specifications should suit the massecuite characteristics and operating requirements.
Stainless Steel Product-Contact Components
All components in contact with the processed material are manufactured from stainless steel. SS304 and SS316L options are available. Material selection should consider the process medium, cleaning chemicals and operating environment.
OEM Customization for Sugar Plants
We provide project-specific configurations based on production requirements and plant conditions.
|
Customization Area |
Available Options |
|
Material |
SS304 / SS316L |
|
Processing Capacity |
Overall product-series capacity requirements of 1–50 t/h, subject to model selection and process conditions |
|
Cleaning |
Optional CIP system |
|
Safety |
Explosion-protection configuration, subject to site requirements |
|
Automation |
Optional control and monitoring functions |
|
Plant Integration |
Configuration based on installation space and process interfaces |
Final model selection and optional configurations are determined by project requirements and site conditions.
Manufacturing and Inspection
- Basket Machining: Check basket perforations and critical dimensions against approved drawings.
- Dimensional Inspection: Verify component dimensions and assembly fits.
- Rotor Balancing: Balance rotating assemblies according to applicable technical requirements.
- Operational Testing: Check rotational speed, vibration and basic operating functions according to the model-specific inspection plan.
Quality Assurance, Delivery and Support
- Management Certifications: ISO 9001, ISO 14001 and ISO 45001 certifications, within their applicable scopes.
- CE Documentation: Applicable conformity documentation for equipment within the relevant regulatory scope.
- Standard Lead Time: 2–6 weeks, subject to equipment configuration and production scheduling.
- Delivery Documentation: Provide applicable equipment specifications, approved drawings, operation manuals and maintenance instructions as agreed for the project.
- Technical Support: Equipment selection, technical consultation and after-sales assistance according to the agreed service scope.
Customized materials and auxiliary systems may affect delivery schedules.
Installation, Integration and After-Sales Support
- Site Readiness: Confirm the foundation, installation space, feed and discharge connections, power supply and control interfaces before installation.
- Installation Support: Provide installation guidance and commissioning assistance as agreed for the project.
- After-Sales Service: Provide operating guidance, troubleshooting support and spare parts assistance, subject to service terms and availability.
Information Required for a Quotation
To recommend a suitable centrifuge model, please provide:
- Required throughput in tonnes per hour
- Massecuite grade: B, C or other
- Feed temperature, viscosity and crystal content, if available
- Preferred contact material: SS304 or SS316L
- CIP, explosion-protection and automation requirements
- Installation location and existing process conditions
FAQ
Q: What Spare Parts Should Be Kept in Stock for a Continuous Syrup Separation Centrifuge?
A: Bearings, seals and drive components may require replacement depending on the machine design and operating conditions. Stock levels should account for replacement frequency and procurement lead times.
Q: Which Operating Signs May Indicate a Centrifuge Problem?
A: Unusual vibration, rising bearing temperature, abnormal noise or changes in discharge behavior may indicate a developing fault. Investigate these signs promptly to reduce the risk of unplanned downtime.
Q: How Should Separation Performance Be Evaluated After Commissioning?
A: Assess throughput, sugar crystal quality and liquid separation results under agreed operating conditions. Consistent sampling and measurement methods help determine whether performance meets process requirements.
Q: How Can Sugar Crystal Breakage During Centrifugation Be Reduced?
A: Maintain stable feeding and operate within the recommended speed and loading range. Monitor crystal quality and adjust operating conditions when excessive breakage is observed.
Q: What Operating Data Helps Identify Changes in Centrifuge Performance?
A: Track throughput, operating hours, vibration trends, maintenance events and crystal quality. Comparing records over time helps identify performance changes and recurring operating issues.
Q: What Factors Influence the Maintenance Interval of a Continuous Syrup Separation Centrifuge?
A: Maintenance intervals depend on operating hours, massecuite characteristics, component wear and operating severity. Use the manufacturer's recommendations as a baseline and adjust the schedule according to inspection findings.
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